Automation Solutions
Automation, PLC & Controls
Advanced Automation, PLC & Control Systems.
Smart software architecture, seamless SCADA integration, and certified machine safety engineering designed to maximize throughput and eliminate downtime.
“We write clean code, build robust interfaces, and solve problems properly.”
Core Narrative
Bridging the Gap Between Complex Software and Plant Floor Reality
In modern manufacturing and processing, a single software bug or an unoptimized PLC loop can cost thousands of dollars a minute in lost production. You cannot afford to leave your control systems in the hands of contractors who don’t understand the physical reality of your machinery.
At Hexar Solutions, our automation capabilities are backed by 30+ years of industrial field experience — spanning from high-speed food processing lines to complex, high-risk offshore gas platforms. Headquartered in Wynnum, our specialists design, program, and commission robust control systems that streamline your operations, protect your workforce, and deliver actionable, real-time diagnostics.
What We Engineer
Core Automation & Control Capabilities
PLC Programming & System Upgrades
Turnkey programming, logic modifications, and complete hardware migrations for legacy control platforms (Allen-Bradley, Siemens, Omron, Schneider). We replace obsolete processors to eliminate catastrophic failure risks.
SCADA & HMI Interface Design
Development of intuitive, visually clean Human-Machine Interfaces (HMIs) and centralized SCADA control rooms. Engineered to put real-time diagnostics, fault tracking, and operational data right at your fingertips.
Certified Machine Safety Systems
End-to-end integration of TUV-compliant safety architectures, including light curtains, safety interlocks, dual-channel safety controllers, and emergency stop networks built to protect your team and ensure 100% compliance.
Commissioning & Fault Diagnostics
Rapid, deep-tier fault finding and logic diagnostics for compromised lines. We trace intermittent code issues, communication network faults (EtherNet/IP, Modbus, Profibus), and field instrument failures to restore baseline production fast.
The Hexar Way In Code
Control Engineering: The Hexar Way
We believe elite automation requires strong systems, meticulous preparation, and total accountability. We don’t cut corners on code, and we don’t leave loose ends.
What We Eliminate From Your Controls
- ❌ No Spaghetti Code: We don’t leave undocumented, chaotic, or locked logic structures that your internal engineering teams can’t troubleshoot later.
- ❌ No Poorly Scaled Interfaces: No confusing, cluttered HMI screens that leave operators guessing during an active plant alarm.
- ❌ No “Band-Aid” Fixes: We don’t just clear the active fault code; we find and solve the root engineering problem properly.
What We Deliver to Your Plant
- ⚡ Think Fast: Rapidly breaking down complex industrial processes into simple, elegant, and reliable automated logic sequences.
- ⚙️ Build Right: Meticulous electrical cabinet wiring, clean wire labeling, and exhaustive factory acceptance testing (FAT) before arriving on your site.
- 🛠️ Take Ownership: If we touch it, we own it. Full software documentation, clear logic commenting, and comprehensive post-commissioning support.
Ready to optimize your plant throughput with an elite automation partner?
Contact our engineering team today to discuss an upcoming PLC upgrade, system migration, custom safety integration, or to submit a project brief for tender.